Pushing effluent uphill

By Country News on January 20, 2016
  • Pushing effluent uphill

    Andrew Holman has reaped the benefits of dairy effluent management.

The management of dairy effluent provides many opportunities for dairy businesses.

The Holman family met the challenge of effluent application on a steeper property by expanding their application area through installing a mainline last year.

The family is now starting to see the benefits of improved pasture growth.

The family’s property is located at Loch in the Strzelecki Ranges, and has some steep slopes across part of the farm which makes the pumping of effluent particularly challenging.

The dairy operation milks approximately 400 spring calving cows.

Manure from the yards is collected into a solids trap and a 50,000l sump.

The sump is pumped daily to pasture using an effluent pump via a 1300m long mainline and a gun irrigator.

Expanding the effluent application area has enabled better use of the nutrients in the effluent, particularly potassium and nitrogen.

The gun irrigator is moved around every couple of days.

“I’m able to apply nutrients now to areas of the farm that were difficult to drive over and apply fertiliser to and we’re really able to see a response,” Andrew Holman said.

The effluent was tested and in one Ml contained 232kg of potassium, 95kg of phosphorus, 22kg of sulphur and 200kg of nitrogen.

This is equivalent to around 0.46 tonnes of potash, 0.43 tonnes of urea and one tonne of single superphosphate with an approximate value of $1015/Ml (prices are a rough guide to illustrate value of effluent).

Each year approximately 7.4 Ml is generated on the property with a fertiliser equivalence value of around $7511.

Reducing the on-going maintenance cost of the effluent system is also needed to gain the most value from the nutrients in the effluent.

Management challenges for the Holman’s effluent system include being able to generate enough pressure at the irrigator and managing solids so they don’t create blockages in the pipes.

Mr Holman used a plumber to size the mainline to ensure it was the right pressure rating for the steeper property to ensure pumping efficiency and reduce the risk of splitting pipes.

Solid material from the effluent is removed by a trap but some solid material does enter the sump which gets agitated and applied daily to pasture.

Mr Holman said having the ability to flush the mainline was important to remove solid material if it did get pumped through.

Placing hydrants at 50m intervals for the first 200m of the mainline, then at 100m intervals after that, is something Mr Holman said he would do differently next time to enable ease of flushing.

Mr Holman also removed the foot valve on the effluent pump, which is immersed on a pontoon, to allow effluent in the line to drain back to the sump when turned off to flush the pipe.

The mainline has also been buried to protect it from stock trampling, and to help reduce blockages by keeping the pipe cool over summer, reducing the baking of manure inside.

Two posts and horizontal rails have been placed around the hydrants to protect them from stock and machinery.

Mr Holman prefers managing the effluent on a daily basis.

“At the end of each milking the effluent is gone; it’s not another job that I have to do,” he said.

“There are no excavators, tankers or weeds on dams to deal with later.”
These are the benefits of a direct application system; however it can be difficult to manage these systems when conditions are wetter.

It is therefore essential to have some back-up storage capacity for these conditions.

The Holman’s have a back-up storage dam where effluent can go if conditions become too wet.

The Melbourne Water Rural Land program has supported the installation of the effluent mainline through a 50 per cent co-contribution financial incentive.

For more information about the program and eligibility, visit www.melbournewater.com.au and search ‘rural land program’.

Supplied by: AgNews Newsletter 29/10/15

By Country News on January 20, 2016

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